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The effect of solder joint size on wafer level chip scale package reliability has been studied through simulation. A two dimensional finite element model with different solder diameter (250µm, 300µm, 350µm) was studied under accelerated thermal cycling. The failure of the solder joints under thermal fatigue loading is influenced by the solder joint size. Finite element modelling can be used to study...
The trends towards miniaturization in the electronics industry coupled with advances in flip chip technology have increased the use of flip chip on board or direct chip attach technology in many products. This is especially true for products where re-work is not an option. Reliability issues were overcome by the use of underfill to couple the chip to the substrate and subsequently significant advances...
Presence of a thermal enabling load applied to Ball Grid Array (BGA) components creates a distinctive set of evaluations to be completed for reliability of solder joints (SJ) that connect the BGA to the board. This becomes especially relevant for newer technologies that drive to smaller component form factors. In this comprehensive study, a computational mechanics based Design of Experiments approach...
Replacing Silicon Dioxide (SiO2) with low-k and ultralow-k (ULK), as a dielectric, in the Back-End-Of-Line (BEoL) has allowed the trend of miniaturization and convergence to continue. Although using low-k and ULK greatly increases the device performance, being mechanically weak these dielectric materials pose a serious challenge from the reliability standpoint. Delamination along the metal-dielectric...
One of the most critical failure modes in a BGA package is the solder interconnect failure (2nd level). Conventionally, the solder damage is due to the mismatch of coefficient of thermal expansion (CTE) between the various package components and the PCB. It is absolutely critical to identify and minimize the BGA damage under thermal cycling to improve the package reliability. In the past, the critical...
Insulated gate bipolar transistors are the power semiconductors used for high current applications as a switching device. It is widely used in electrical and hybrid vehicles. It has become increasingly important to understand the reliability of these modules. The lifetime prediction is based on the assumption that the solder interconnections are the weakest part of the module assembly and that the...
Semiconductor industry has recognized the need to replace traditional Al/SiO2 interconnects with Cu/Low-k interconnects in the mainstream electronics devices following the latter's impact on power, RC delay, and cross-talk reduction. However due to lower elastic modulus, strength, and poor adhesion characteristic, reliability of the Cu/Low-k interconnects turns out to be a concern for its integration...
This paper reports the steady-state and transient temperature response of AlGaN/GaN high electron mobility transistor (HEMT) based structures. In this study, three localized heating schemes, namely, continuous self-heating, pulsed self-heating and heating with on-chip heaters are studied for sensor applications that require controlled heating profiles. Two scenarios were considered for the GaN sensor...
Thermal aware design of integrated circuits is essential to avoid reliability issues and failures especially in 3D-technology where active dies are placed on top of each other and more heat is dissipated on the same area available for cooling compared to conventional 2D-packages. A certain number of parameters can be selected to reduce temperature and temperature gradient. This paper is mainly focusing...
Flip chip technology has attracted much attention in electronic industry as it fills the need for low cost, miniaturization and high performance requirements of electronic products. For such devices, package reliability under drop impact is a great concern to the manufacturers as these electronic packages are very much vulnerable to solder joint failures caused by the mechanical shock and the PCB...
Transient liquid phase (TLP) soldering is one option for high temperature interconnects with the advantage of processing conditions being close to those for conventional soldering. In the Cu-Sn system addressed in the paper, a high post-processed melting point of the solder interconnects is achieved due to the formation of Cu6Sn5 and Cu3Sn intermetallic compounds (IMC). A specific low melting solder...
Thermal management for white light-emitting diode (LED) packages is of great importance. Conventional thermal management methods mainly focus on the outside of LED package, but we, in this study, focused on the thermal management inside the LED package. Besides the heat generated in LED chips, we also consider the phosphor heat generation, which is calculated by Kubelka-Munk theory. We analyzed the...
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