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A process sequence has been developed and characterized to fabricate interconnect structures in MEMS devices capable of withstanding thermal cycles up to at least 700°C. Via test structures with 3-7 μm diameter and 5-10 μm depth were etched in thermally oxidized silicon wafers and filled with platinum (Pt). Key enabling process steps were Pt electroplating and Pt CMP as reported herein. Target applications...
As copper interconnect structures are shrinking with each technology node novel metals other than PVD Ta(N)/Ta are being introduced as barrier materials. These materials act as seed enhancement layers and enable the Cu filling of the narrowest structures. However, the integration of such metals into the manufacturing of sub-35 nm wide Cu lines produces several challenges which need to be addressed...
We have improved ELK film so that it is suitable for the processes used in fabricating Cu interconnects without using a dielectric protection layer for CMP, the so called “direct CMP process”. The depth profile of the pore size in the film was successfully controlled to prevent water absorption during the CMP process with a limited k-value increase in the film. The line-to-line dielectric breakdown...
We present results of a refined model that allows prediction of the influence of LER on the TDDB performance when scaling towards 20nm ½ pitch. The model is validated on 35nm ½ pitch state-of-the-art Cu/low-k interconnects, defined in a double patterning integration scheme, using wafer-level TDDB measurements and in-line post-CMP evaluation of both low-k space and parameters describing LER. The results...
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