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Long error detection latency, the time elapsed between the occurrence of an error caused by a bug and its manifestation as a system-level failure, is a major challenge in post-silicon validation of robust systems. In this paper, we present a new technique called Quick Error Detection (QED), which transforms existing post-silicon validation tests into new validation tests that significantly reduce...
Robust system design ensures that future systems continue to meet user expectations despite rising levels of underlying disturbances. This paper discusses two essential aspects of robust system design: 1. Effective post-silicon validation, despite staggering complexity of future systems, using a new technique called Instruction Footprint Recording and Analysis (IFRA). 2. Cost-effective design of systems...
The idea of the test chip experiments started in ITC 1991 (McCluskey and Tseng, 2000). We wanted to get actual tester data that would answer some questions about manufacturing test of digital ICs. The objective was to find out the relative effectiveness of different test techniques, such as stuck fault tests, delay tests, IDDq, etc. The test chips are Murphy, ELF35, ELF18, and ELF13.
The idea behind circuit failure prediction is to predict the occurrence of a circuit failure before errors actually appear in system data and states. This concept enables a sea change in robust system design by overcoming major reliability challenges such as circuit aging and early-life failures (infant mortality).
CASP, concurrent autonomous chip self-test using stored test patterns, is a special kind of self-test where a system tests itself concurrently during normal operation without any downtime visible to the end-user. CASP consists of two ideas: 1. Storage of very thorough test patterns in non-volatile memory; and, 2. Architectural and system-level support for autonomous testing of one or more cores in...
Future system design methodologies must accept the fact that the underlying hardware will be imperfect, and enable design of robust systems that are resilient to hardware imperfections. Three techniques that can enable a sea change in robust system design are: 1. built-in soft error resilience (BISER), 2. circuit failure prediction, and 3. concurrent autonomous self-test using stored patterns (CASP)...
This paper presents a scan architecture - California scan - that achieves high quality and low power testing by modifying test patterns in the test application process. The architecture is feasible because most of the bits in the test patterns generated by ATPG tools are don't-care bits. Scan shift-in patterns have their don't-care bits assigned using the repeat-fill technique, reducing switching...
Circuit failure prediction predicts the occurrence of a circuit failure before errors actually appear in system data and states. This is in contrast to classical error detection where a failure is detected after errors appear in system data and states. Circuit failure prediction is performed during system operation by analyzing the data collected by sensors inserted at various locations inside a chip...
Production test data from more than 500,000 chips is analyzed to understand the correlation between the number of defective chips detected by a set of test patterns and the coverage values of these test patterns with respect to various test metrics. Experimental results show that the gate exhaustive metric has the highest correlation when compared to the stuck-at and the bridge coverage estimate metrics,...
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