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Fusion bonding is understood to be the decisive mechanism for the interlayer strength in extrusion additive manufacturing. This study links the characteristic temperatures of semicrystalline thermoplastics, namely, PA6 with 40% carbon fibers, to the bond formation in respect to real‐world processing conditions. Based on theoretical investigations, a process window is proposed for bonding to occur...
Fusion bonding theory is applied to the additive manufacturing process to predict the strength developed across the interface between the deposited layers in material extrusion based large‐scale additive manufacturing. Relaxation times were determined through rheology investigations of the neat polymers and were extrapolated across the entire process temperature range to estimate the required welding...
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