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Polypropylene (PP) powders are coated with silica nanoparticles in a fluidized bed to improve the flow behavior of the powders and the processability in powder bed fusion. The nanoparticles are produced in situ via dusty plasma‐enhanced chemical vapor deposition (PECVD) in an atmospheric‐pressure Ar/O2 plasma jet fixed at the distributor plate of the fluidized bed. Hexamethyldisiloxane is used as...