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A new inverse emulsion polymerization and intercalation procedure in supercritical carbon dioxide (SCCO2) was initially employed to synthesize polyaniline‐montmorillonite (PANI‐MMT) nanocomposites. The effect of chemical groups in MMT galleries on intercalation in SCCO2 was investigated. The MMTs modified by different organic cationic surfactants were incorporated into the composite particles, and...