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We report on a major advancement in full-field EUV lithography technology. A single patterning approach for contact level by EUVL (NA=0.25) was used for the fabrication of electrically functional 0.186 mum2 6T-SRAMs, with W-filled contacts. Alignment to other 193 nm immersion litho levels shows very good overlay values les20 nm. Other key features of the process are: 1) use of high-k/Metal Gate FinFETs...
Low Vt Ni fully silicided (FUSI) devices are demonstrated making use of Al implantation for pMOS and Yb or Yb+P implantation for nMOS combined with Ni-silicide phase engineering. When Yb(+P) and Al implantation are followed by a high temperature anneal, significant segregation of Yb or Al toward the Ni-FUSI/SiON interface is observed and large Vt shifts of 450 mV (330 mV) and 200 mV are obtained for...
This work reports the first comprehensive evaluation of FUSI gates for manufacturability, covering the key aspects of integration, process control, reliability, matching, device design and circuit-level benefit. Thanks to a selective and controlled poly etch-back process, dual work-function Ni-based FUSI CMOS circuits with record ring oscillator performance (high-VT applications) have been achieved...
In this paper, the authors present a study on the advanced Ni-based fully silicidation (FUSI) technology, which could satisfy various technology requirements of sub-45nm CMOS node, from the device Vt point of view. For n-FETs, adding Yb to Ni FUSI allows for tuning the work function (WF) from midgap (NiSi ~4.72eV) to near n-type band-edge (~4.22eV) on thin SiON. On the pFET, we study the effect of...
This work presents the first comprehensive evaluation of the manufacturability and reliability of dual WF phase controlled Ni-FUSI/HfSiON CMOS (NMOS: NiSi; PMOS: Ni2Si and Ni31 Si12 evaluated) for the 45 nm node. RTP1 and poly/spacer height were identified as the most critical process control parameters in our flow. We demonstrate that a novel sacrificial SiGe cap addition to the flow (improved poly-Si/spacer...
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