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The effect of annealing and secondary rolling process has been investigated in relation to evolution of interface microstructure as well as interfacial bonding mechanisms of roll-bonded two-ply Mg/Al clad sheets in this study. Two types of thin reaction layers, viz., γ (Mg17Al12) and β (Mg2Al3) phase layers, were observed to form along the Mg/Al interface, the thickness of which was found to increase...