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The paper describes a new method for forming grinding media balls from scrap rail heads. This forming method involves the following operations: cutting the rail head to the desired length combined with lateral pressing of the produced workpiece; flashless die forging and sizing of balls in a helical impression. The proposed method was verified by numerical simulation which involved the modeling of...
This paper presents an innovative helical rolling process of balls destined for mills manufac¬tured from a scrapped rail head. In this process, helical rolls are applied, whose construction allows obtaining a cylindrical bar, and later balls are formed from this bar in the further stage of the process. It is advised to precede the rolling process by side pressing leading to increase of billet material...
This paper presents results of theoretical and experimental research on skew rolling process of balls with diameter Ø30 mm in multiple helical tools. Numerical analysis of the process was conducted basing on finite element method (FEM), using the commercial software Simufact Forming in version 10.0. Simulations were made in the three-dimensional state of strain with consideration of complex thermal...
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