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The simulation of thermally induced three-dimensional stress fields in multilayer systems with rough interfaces according to the distribution of stress levels by two-dimensional modeling approaches is investigated here by performing a case study on atmospherically plasma-sprayed thermal barrier coating systems. In order to analyze the microstructure effect, the pronounced interface roughness of these...
During high temperature operation, the thermally grown oxide (TGO) usually forms along the bondcoat/topcoat interface in thermal barrier coating (TBC) and was characterized as a driving force for the failure of the coating system. The effects of TGO thickness and Al 2 O 3 interlayer applied as an oxygen barrier layer between the bondcoat and topcoat on the magnitude of residual stresses...
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