Al6061-TiC composite with 2%TiC and 4%TiC were produced by the reaction of K 2 TiF 6 and C with the molten aluminium. SEM and EDX tests were performed to know the presence of the TiC reinforcement. Vickers micro hardness test was done and find that the hardness was increased by the addition of TiC. Turning experiments were performed on 0, 2wt % and 4 wt% of TiC reinforcement. The effect of process parameters such as cutting speed, feed rate and depth of cut on response cutting force, surface roughness and flank wear were studied during turning process. L25 Taguchi design was used for designing the experiments, from the analysis of means of the responses at all the levels it was found that addition of TiC reinforcement raises surface roughness and flank wear and reduces cutting force. The cutting force and surface roughness were less at higher cutting speeds. By the increase in cutting speed which increases the flank wear. The increase in feed rate and depth of cut increases cutting force, surface roughness and flank wear.