Tetrahedral amorphous carbon (ta-C) films have been deposited by filtered cathodic vacuum arc technique. The samples were then annealed at various temperatures in nitrogen and acetylene ambient. The surface morphologies and microstructure of the films were characterized using atomic force microscopy, scanning electron microscopy, visible and ultraviolet Raman spectroscopy. A thin layer of amorphous carbon was deposited on the surface of the ta-C films after annealed at 700 and 800 o C while submicro crystalline pyrolytic graphite was formed on the surface of the ta-C film annealed at 900 o C. The surface layer was found to enhance the sp 2 clustering of the underlying ta-C layer. Field emission results reveal that the sp 2 cluster size plays an important role in electron field emission properties. The threshold field decreases as the sp 2 cluster size increases. For the film annealed at 800 o C, the lowest threshold field and the largest cluster size concurred.