A cover for a group is a collection of proper subgroups whose union is the whole group. A cover is irredundant if no proper sub-collection is also a cover and is called maximal if all its members are maximal subgroups. For an integer n>2, a cover with n members is called an n-cover. In this paper we determine groups with a maximal irredundant 7-cover with core-free intersection. The intersection of an irredundant n-cover is known to have index bounded by a function of n, though in general the precise bound is not known. Here we prove that the exact bound is 81 when n is 7.