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Solid-state bonding or extrusion welding takes place during hot extrusion of hollow shapes. The weld integrity is critical for mechanical performance of the produced profiles. To evaluate the weld integrity, a novel modeling method using DEFORM ™ was proposed by Xu and Misiolek (2011) and modified in the present study. Metallurgical analysis of extruded magnesium alloy AM30 revealed two types of extrusion...
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