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Method of assessing of minimal machining allowances of casts using optical measurement is introduced. Inclination of technological surfaces, their flatness error as well as positioning of the workpiece on the machine tool have been taking into account. The minimal values of allowances are calculated based on the acquired cloud of points representing the surface, which is subsequently substituted with...
The main task of this work was to study the microstructure and mechanical properties of silicon-free Al-Cu-Ni casting alloys. The microstructure of tested samples was evaluated in terms of fracture mechanism using an optical microscope - Nikon 300, scanning electron microscope HITACHI S-3400 (SEM) in a conventional back-scattered electron mode and JEOL - JEM 2100 ARP TEM/STEM electron microscope....
This paper presents the analysis of tool’s flank wear, and surface roughness generated during turning of chromium-carbides based on chrome-nickel alloy. The influence of cutting speed and feed per revolution on the investigated quantities was presented. The TPGN110304F cutting inserts made of polycrystalline diamond (KD100) were applied in the research. Tool’s flank wear VBcwas measured on the microscope...
Investigation of the machining performance of the titanium alloy (Ti-6Al-4V) at low range parameters by the electrical discharge machining (EDM) using copper and graphite as electrodes with positive polarity. The objective of this paper is to investigate the peak current (A), servo voltage (V), on time (Ton), off time (Toff) and show the effects on material removal rate (MRR), electrode wear rate...
Results of investigation of MAG 22MnB5 steel welds have been presented. The influence of welding condition on mechanical properties and microstructural characteristic of pipe joints φ 90x3,6 have been presented. The tensile strength of welded joints are slightly lower than that of the base material. The maximum hardness in the heat affected zone (HAZ) without preheating exceed 380HV10, simultaneously...
Polymers and lightweight composites rapidly replace metals in high-tech engineering applications in automotive, aerospace, shipbuilding, civil and other engineering applications. Due to chemical inertness, hydrophobicity, surface contamination and migrating functional and processing additives, most polymers require surface modification to ascertain high strength and reliability of bonded products...
The recast layer forms during the machining of Ti-6Al-4V titanium alloy carried out with a use of electrical discharge machining (EDM). The paper presents the description of EDM process carried out at lower range of machining parameters also the formation process of recast layer. The recast layer was analyzed using scanning electron microscopy and 3D viewer image. The performed experiments involved...
The paper presents an issue of optimal parameters selection of oscillatory burnishing operation in terms of coverage surface with microgrooves Srand time of the operation t for the I-st type system of aftermachining marks (not intersecting each other). It has been evaluated a range of rotational speeds of a workpiece np, number of oscillations of burnishing element nosc, and values of feedrate f,...
This paper is focused on the finite element analysis of machining of Ti6Al4V titanium alloy in a nonorthogonal (3D) face milling process. The study was conducted for face milling with the cutting speed of 80 m/min, depth of cut of 1 mm, cutting width of 10 mm and different feed rates. The FEM simulations include the cutting force components and average maximum cutting temperatures. The simulation...
This paper proposes MLP neural nets to improve technological process design. The first stage of research concerned the creation of models to selection of machine tools, the second stage pertained the creation of models to selection of tools and the third stage concerned the creation of models to selection of machining parameters. In addition, use of tools is forecasted at various time intervals. The...
The electrical discharge machining (EDM) is unitary of the widely used unconventional machining because of its ability to cut very hard material engendering high dimensional accuracy as well. In thermo-electric process, control sparks generation between electrodes causes material removal; however, application of hydrocarbon oil based dielectric is an issuance of environmental disruption. To rectify...
The ability to control interactions between polymeric substrate and single molecules including successful placement of molecules in desired location at technologically useful conformation and spatial architecture provides a platform for designing functional surfaces for high-tech engineered products and smart devices. Subsequent ability to control interactions between arrays of immobilized molecules...
Paper presents mathematical model of convexo-concave Novikov gear mesh. The parametric equations of teeth surface and units normal were obtained. Based on condition of continuous tangency of teeth surfaces, the tooth contact analysis for both ideal gears and real ones was given. Thesis presents also the method for obtaining contact pattern, on the basis of which a number of computer simulations were...
The design modular principle of adaptive limited mechanisms is put forward. The structure of adaptive type metal cutting tools as technical systems is given in the context of their main functions partition. The basic qualimetric criteria of these mechanisms functioning are preceded as well as the generalized structural and flow graph of the technical system “adaptive limited mechanism”. Basing on...
Modern methods of design and manufacture of gears are based on Computer Aided Engineering Systems. This article presents one of the methods to analyze the accuracy of mapping geometry of the model of driving wheel of gear pump designed in CATIA v5 System. Comparison of the accuracy of mapping of the geometry of the hybrid model has been performed with the source model of gear (model .stl format).
The article describes the development of fundamentals of machine elements and assemblies design processes automation using artificial intelligence, and descriptions of structural elements' features in a natural language. Realization of those processes is in conditions of uncertainty and with non-repeatable processes. The aim of the research is to develop the basis for new design processes of higher...
Polyamide is one of the basic engineering polymeric materials. It is used in many varieties which are characterized by different properties. Conditioning this material is necessary to obtain suitable mechanical properties. In this paper the results of strength testing of both unfilled and filled with 30% glass fiber polyamide 6 and the effect of duration of water conditioning upon the mechanical properties...
The study were aimed to determine the machinability of tungsten carbide after electromachining, on the basis of the machined surface roughness measurement, for variable current I values. In addition, another series was carried out to determine the differences in surface roughness parameters values (expected values and measured values). After two series, the analysis of the machining process was conducted,...
The paper investigates the influence of cutting parameters (vc, f, m) on the main cutting force Fc and the feed force Ff during finish plunge hard turning of hardened 18CrMo4 steel with the use of Cubical Boron Nitride (CBN) inserts. The experimental research was conducted according to the Taguchi methodology. On the basis of the research results obtained, optimal values of cutting parameters were...
The paper demonstrates results of computational analyses of static properties of a single rolling subassembly. Varied engineering methods were applied to model the subassembly in question. When selecting these methods, a goal was to limit dimensionality and complexity of a model. Conducted analyses were based on a finite-element method along with GS method (external loads correction). For needs of...
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