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Weld pool surface is believed to contain sufficient information to determine the weld penetration from which skilled welders are able to control the welding process to desired penetration states. However, it is unclear how human welders extract the weld penetration from the observed weld pool surface. In this paper, a novel method is proposed to determine the weld penetration based on the dynamic...
Strain/stress evolution during welding is essential to understand material's mechanical behavior and the formation of weld defects such as distortion, cracks and residual stresses. In-situ measurement of strain has been very challenging due to the impact from high temperature and intense arc light. In this work, a newly-developed integrated optical system was utilized to monitor material's thermal...
Experiments for measuring high temperature full-field strain were conducted during GTAW welding process using digital image correlation (DIC) technology. A special visual sensor system was equipped with image acquisition module. In order to reduce the influence of intense arc interference, a special laser-based illumination and filtering system was utilized. The in situ total strain close to the fusion...
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