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The off-angle thermally sprayed coatings generally present noticeable degradation in coating feature and characteristic, such as density, microhardness and/or toughness. A critical spray angle was previously suggested for different thermal spray techniques, e.g. HVOF of 45°, wire arc spraying of 60°, plasma spraying of 50° or 45°, primarily based on degree of the degradation benchmarked on that of...
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