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NiCoCrAlY/8YSZ coating was firstly directly deposited on aluminum alloy 5A06 by atmospheric plasma spray to make it applicable to short-time high temperature condition. The failure after thermal shock test was mainly due to the stress caused by thermal expansion mismatch between the bond coat and the substrate as well as the galvanic corrosion of the aluminum alloy. Ni–P, Ni–W–P and Ni–Cu–P as interlayers...
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