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3D integration is the most promising technology to enhance LSI performance beyond scaling theory. 3D LSIs have lots of advantages such as short wiring length, small chip size, and small pin capacitances, which leads to low power dissipation and high processing speed. However, there are still reliability problems to be solved. This paper describes mechanical stresses caused by Cu TSVs and CuSn microbumps...
Chip-to-wafer bonding is a promising technology for 3D integration due to high production yield using known good dies (KGDs). However, conventional chip-to-wafer 3D integration lowers production throughput because pick-and-place chip assembly is employed. To overcome the problem, we proposed a new chip-to-wafer 3D integration using self-assembly by which many KGDs can be simultaneously, rapidly, and...
Wafer thinning and formation of through-Si via (TSV) and metal microbump are key processes in 3D LSI fabrication. However, it might introduce mechanical stress and crystal defects in thinned wafers. In addition, Cu for TSV and microbump might introduce metal contamination in thinned Si substrate. Then the impact of mechanical stress and metal contamination in the thinned Si substrate has been investigated...
Mechanical stress, crystal defects, and metal contamination in thinned silicon substrates with and without intrinsic gettering (IG) zone have been investigated for three-dimensional (3D) integration. The remnant stress existing after wafer thinning was evaluated using angle-(5deg) polished silicon wafers by micro-Raman spectroscopy (muRS). The metal contamination in the thinned silicon substrates...
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