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Metastable ZrO2 (3 mol% Y2O3)–20 wt% Al2O3 oxide composite powders are obtained by liquid nitrogen quenched plasma spraying of commercially available powders. During passage of the plasma, Al2O3, ZrO2, and Y2O3 are molten and rapidly solidified upon impact on the liquid nitrogen cooled substrate. Aluminum cations are nearly completely incorporated into zirconia leading to the stabilization of the...
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