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This paper presents, for the first time, a novel silicon damascene like via-in-trench (ViT) interconnect for panel-scale package redistribution layer (RDL) configuration. The panel scale damascene RDL in this paper comprises of ultra-fine copper embedded trenches and microvias with diameter equal to the width of trenches using a 5 µm thick dry film photosensitive dielectric. A 140 µm thick glass substrate...
This paper describes for the first time an innovative approach to improve re-distribution layer (RDL) yields in advanced semi-additive processes (SAP). An atmospheric pressure ozone based treatment is proposed as an alternative to oxygen plasma treatment. The ozone treatment process is scalable, being appropriate for process wafers up to large panels, and is suited for small feature sizes down to...
This paper presents the latest advances in extending semiadditive process (SAP) methods to 2–5 $\mu \text{m}$ lines and spaces, achieved using dry film photoresists on thin glass substrates, toward meeting the routing requirements for 20-$\mu \text{m}$ bump pitch interposers. High-density chip-to-chip interconnections on 2.5-D interposers are a key enabler to meet the high logic to memory bandwidth...
This paper demonstrates, for the first time, a high density, low cost redistribution layer (RDL) stack-up using a novel, ultra-thin dry film photosensitive dielectric material for panel scale 2.5D glass interposers and fan-out packages. The salient features of this semi-additive process based RDL demonstrator include: (1) A two metal layer RDL structure with integration of 5 µm microvias at 20 µm...
This paper describes the improvement of advanced semi-additive processes (SAP) to demonstrate 1.5-5 µm lines and spaces with 4-5 µm diameter photo-vias for multiple re-distribution layers (RDL) at 20 µm bump pitch on glass interposers. High performance computing systems for networking and graphics are driving ultra-high bandwidth interconnections between logic and memory devices. This signal bandwidth...
A suite of highly precise surface planarization equipment and associated unit process have been developed for several years. Recent studies showed that this process is suitable to address the persistent needs for improved planarity of surface topographies and bonding interfaces during advanced packaging fabrications and assembly. Myriad process capabilities have been achieved to date on both wafer-level...
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