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In cold spray, 5-150-µm particles (of metal, ceramic, composite, and other materials) are accelerated to supersonic velocities through a de Laval nozzle with an inert gas (generally He or N2) that can reach 1000 °C. In the process, the gas jet impingement on the target and the extreme plastic deformation of impacting particles cause heat generation in the coating layers and the substrate. The heat...
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