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A study has been conducted to probe the formation of intermetallic phases on steel substrates immersed in 55wt.%Al–Zn–Si hot dip baths as a function of dipping time and bath silicon content. Two bath compositions containing 1.3 and 1.5wt.% Si, respectively, combined with two immersion times of 3 and 9s were studied. It was found that the reaction rate and intermetallic phase formation varied in response...
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