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To increase power density and simplify the process of integrating magnetic components to power electronics circuits, a commercial multiextruder paste-extrusion three-dimensional (3-D) printer was used to process both metal and magnetic pastes into 3-D structures of magnetic components. A magnetic-filled-benzocyclobutene composite, termed poly-mag paste, was formulated and used as a magnetic core feedstock...
A commercial multi-extruder paste-extrusion 3D printer was used to process both metal and magnetic pastes into 3D structures of magnetic components for power electronics circuits. For the magnetic core, we formulated a permalloy powder filled benzocyclobutene composite in the form of paste, termed poly-mag paste, as a feed stock for the printer; while for the conductive winding feed stock, we used...
In an effort to simplify power electronics integration, we explored an additive manufacturing (AM) process, or commonly known as three-dimensional (3D) printing for fabricating magnetic components. A commercial fused-deposition-model (FDM) 3D printer was modified to extrude pastes of powder materials into 3D structures. We formulated a low-temperature curable Poly-Mag paste, which is a mixture of...
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