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A novel cathode with rectangular protrusions has been tested and implemented by Chinese industrial electrolytic aluminum smelters. Measurements of the protrusion wear rate and average cell voltage were conducted. Some experience was acquired with the aim of achieving better current efficiency and longer cathode lifetime. Furthermore, to investigate the influence of the novel cathode after wear down,...
Trapezoidal protrusions were added onto flat cathodes with the objective of enhancing the flow resistance to the metal in aluminum electrolysis cells. This design was tested for 8 months and proved to be effective in reducing cell voltage. Subsequently, trials revealed that when all the protrusions were widened, the energy consumption was barely influenced. Moreover, in the case of flat cathodes alternating...
A finite element model was developed to determine the impact of cathode material and shape on current density in an aluminum electrolysis cell. For the cathode material, results show that increased electrical resistivity leads to a higher cathode voltage drop; however, the horizontal current is reduced in the metal. The horizontal current magnitude for six different cathode materials in decreasing...
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