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When welding with 5xxx series aluminium filler wires, explosion of droplets occurs during droplet transfer, which results in spatter formation. In plasma-GMA (gas metal arc) hybrid welding, the coaxial plasma arc surrounding the GMA enables more stable droplet transfer and lower GMA current. In this study, bead-on-plate welding tests were conducted using conventional GMA welding and plasma-GMA hybrid...
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