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Complex reactive plasma spraying (CRPS) was carried out by plasma spraying Fe2O3-Al-Cr2O3 composite powders. Two aluminothermic reactions, Al-Fe2O3 reaction and Al-Cr2O3 reaction, occurred at the same time in the plasma jet, and CRPS coatings were prepared. The effects of the complex reactions on the microstructure of the coatings were investigated by XRD, SEM and TEM. Hardness and toughness of the...
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