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Homogenous dispersion of carbon nanotubes (CNTs) in micron sized aluminum silicon alloy powders was achieved by spray drying. Excellent flowability of the powders allowed fabrication of thick composite coatings and hollow cylinders (5 mm thick) containing 5 wt.% and 10 wt.% CNT by plasma spraying. Two phase microstructure with matrix having good distribution of CNT and CNT rich clusters was observed...
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