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Thermo-compensated resistance spot welding (RSW) with a Zn interlayer was designed to join AA5052-H12 (Al) aluminum alloy to AZ31B (Mg) magnesium alloy. A stainless steel tape placed between the upper electrode and the Al sheet acts as a heat barrier to prevent heat loss from the spot nugget on the Al side. During welding, more Al was melted to increase the percentage of Al in the liquid nugget. In...
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