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Dry machining of aluminum alloys is known to be one of the most difficult metal cutting operations. The issues involved are that without use of cutting fluids, these materials severely adhere to the tool surface and form a built-up edge due to their low melting point and high ductility, leading to deterioration of the surface integrity of the workpiece and tool failure. To overcome this problem, the...
The present study proposes a novel strategy for removing the adhesion layer from the tool surface and recovering the cutting tool performance without detaching the cutting tool from the machine tool; namely, an on-machine tool resharpening process, in order to address the issues related to the dry machining of aluminum alloys. A series of experiments clearly showed that the developed strategy employing...
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