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This paper provides analysis and debottlenecking strategies for batch process plants. Operational characteristics like shared resources, multiple products and product lines, and process step variability can make debottlenecking choices complex. A disciplined methodology for debottlenecking helps an improvement team to sift through options efficiently to find cost-effective recommendations that meet...
The application of discrete event simulation in the process industries is commonly used for the analysis of reliability and maintenance improvements. However there have been increasing applications that go beyond this traditional area of application to include evaluations for chemical plant expansions, capital investment options, cycle time reduction and safety, in presence of failure prone components...
This paper describes a debottlenecking study for different products in a chemical plant of The Dow Chemical Company. We used discrete event simulation to represent the chemical plant operations and to identify individual processes that limit the plant production. Our analysis successfully identified different bottlenecks for each product. The simulation will be used in future evaluations of the costs...
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