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A study was carried out to understand the mechanism of cutting polycrystalline Al 6061 T6 with single crystalline diamond (SCD) micro-tools using a 5-axis ultra-precision machine. The crystallographic structure, such as grain size and grain orientation, was found to play a significant role on the cutting performance. Variations in cutting force, chip formation and machined surface finish were observed...
A study was carried out to investigate the crystallographic effects on the performance of cutting poly-crystalline oxygen free copper C10200 (OFC) with single crystalline diamond (SCD) micro-tools. At both large cutting depth and cross-feed rate, as the micro-tool traversed a grain with a crystallographic orientation less favorable for a stable machining process, the work material in front of the...
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