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Paper presents preliminary comparative fatigue test methodology of convexo-concave Novikov and involute gears. Closed loop power circulation test stand used for experiment was introduced. Moreover the experiment process and adopted criteria of fatigue wear were described. The analysis of results for Novikov and involute gear pair were given.
The article includes information on basic properties of titanium and its alloys, features for titanium machining, the development of the experiment-based mathematical model for straight turning of the WT3-1 titanium, single- and multi-criterion optimization of the selected process features.
In the paper the comparison of open porosity measurement results of ceramic topcoats in thermal barrier coatings (TBCs) was presented. TBCs were produced by Air Plasma Spraying (APS) method and were consisted of two coatings – an outer ceramic topcoat and metallic MeCrAlY bond coat deposited onto surface of René80 Ni-based superalloy. For deposition of ceramic coatings Metco 201 B NS, Metco 204 NS...
The thermodynamic activity of Pb in liquid Cu-Pb-Ti and Cu-Pb-V alloys has been determined by the equilibrium saturation method at T=1473K. The Cu-Pb alloy was accepted as a reference mixture. The interaction parameters of titanium and vanadium on the lead activity, εTiPb>and εVPb, were calculated on the basis of experimental results. Negative values of these parameters suggest that titanium and...
The method is based on a combination of previously used two separate operations namely machining and burnishing in a one complex operation implemented on a lathe. The application of such a complex machining operation on a single work station is a technological innovation with high economic efficiency. In one pass of special cutting-burnishing heads three processes: semi-finishing, finishing and strengthening...
This study presents analysis of circular test used according to ISO 230-4 for quick diagnostic Computerized Numerical Controls condition. We built virtual machine, which implements earlier calculations of Volumetric Error. Using this Virtual Machine we simulated testing of circularity of Computerized Numerical Control machine tools. Virtual test was taken in ten different places for three different...
The analysis of isothermal forging process of ribbed plates made of multicomponent (Al-Cu-Li-Zn-Mg system) third generation 2099 aluminium alloy is presented in the paper. Numerical simulation of forging was performed by finite elements method (FEM) using the QForm v.7 commercial software. Obtained results were the base for selection of conditions of isothermal forging for examined aluminium alloy...
This paper analyses advances in design and manufacturing methodology based on system modularisation in the automotive and building & construction industries and offers novel, fully validated technology for modules assembly by adhesive bonding. It is shown, how application of appropriate modularisation methodology through sub-division of the entire system into principal system platform and independent...
New technology with sliding burnishing of holes with cylindrical surface, made of hardened steel (60 HRC), is presented in the paper. Burnishing process was applied with specially designed tools. These tools can be used in CNC lathes and machining centres. After burnishing operation on hole ø 30 mm in satellite gear wheel the surface roughness parameter Ra = 0,02-0,04 mm was obtained. The method and...
Paper presents methodology and test results for experimental fatigue strength determination of damaged aircraft engine blades. Research was performed using turboprop TWD-10B/PZL-10S compressor blades. High cycle fatigue test stand was described. Fatigue strength of damaged blade was determined for different damage size. Fatigue strength comparison of damaged and undamaged blades is a result of presented...
The modern CNC machines and applied advanced manufacturing technologies allow to enable fast accurate and elastic production, supporting the operator. At the same time the so called machine vision systems become more and more significant. Particular group of such devices, called 3D scanners, can achieve the accuracy of modern CNC machines and allow to control the quality of manufactured objects within...
Manual programming of machine tools is realized by buttons located on control panels. Currently used tools allow simultaneous movement in only one axis of the machine resulting in inefficient and unintuitive motion control. In robotics special teaching programing is used which allows the robot to memorize the coordinates and orientations during providing an effector according to defined trajectory...
In the paper an analysis of the result obtained in numerical simulation of tools load during Al Mg 4.5Mn0.7 aluminium alloy sheets joining by SPR process. Numerical simulations of joining process were made, with use finite element method (FEM), in MSC.Marc 2010 commercial program. Experimental research of SPR joining process was made on test stand: press with electric drive and special tools. High...
This article presents results of experimental investigations of static and dynamic properties of machine tool R1000 prototype. Investigations were conducted for two different machine tools, each at different stage of exploitation. Dynamic properties were estimated on the basis of experimental modal analysis results. Comparative analysis of both models was conducted. This research was complemented...
Preparation of multicomponent, non-flammable polymer-based mixture is time and labour consuming. Many technical attempts have to be carried out in order to obtain the best possible components ratio. That is why artificial neural networks were applied to extend the experimental field of research and to obtain both acceptable mechanical and flame properties of the material. In this paper the results...
In this paper some important mechanical cutting characteristics such as cutting forces, specific cutting energy and cutting power were determined when finish turning of hardened 41Cr4 alloy steel and AISI 52100 and JIS-SUJ2 bearing steels using CBN tools with variable tool corner radius based on the experimental study and literature data. The tool corner radius was varied from 400 to 2400 µm and,...
The paper is concerned with a specific element of an ERP-class system – the Technical Production Preparation module (TPP) used by a company producing metal components. The module is responsible, inter alia, for determining the amount of material required to complete a specific order. The authors have presented a problem encountered by ERP system users while working with the Technical Production Preparation...
Paper present results of experimental investigations on dynamic properties of rope threading lathe TAE 45N. Prototype of this uniquely designed machine tool was delivered for the tests focused on finding dominant mode shape. Influence of the dominant mode on the cutting process is determined. Significant velocity and acceleration of headstock, during machining, can result in high vibration amplitudes,...
In the present work a commercially available Ni-base superalloy IN 792 was exposed at 1050°C up to 50 hours in Ar+O2(20%) for investigation of its oxidation kinetics as well as oxide scale formation. It was observed that the alloy formed chromium rich oxide scale. However, detailed analysis, including glow discharge optical emission spectroscopy (GD-OES) and scanning electron microscopy (SEM) showed...
Innovative solutions of waste products minimization in the process of disks of tinned sheet cutting out by plastic working method are described in this article. Influence of various possibilities of allowances minimization in sheet cutting out process for Twist Off covers production have been analyzed in the work. The way cutting off the sheet delivered into the press and the sheet allowances between...
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