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Wear mechanisms in low-carbon-steel-based thermal-spray coatings deposited on aluminum alloys using a plasma-transfer wire-arc (PTWA) process and a high-velocity oxy-fuel (HVOF) process were studied. The coatings investigated consisted of PTWA 1020, HVOF 1020 deposited from a low-carbon steel wire stock, and HVOF 1020-2.5 pct Al produced using a wire stock with 2.5 wt pct Al added to the base AISI...
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